SCRAP CHARGING MACHINES

Charging machines are increasingly becoming popular in re-melt shops involved requiring an efficient system of charging loose or baled scrap, ingots or sows Associated with technology from mechatherm can manufacture box type of furnace scrap charging machine with a vide variety of features and capabilities to cater for diverse requirements. Our manufacturing range included fixed or traveling lifting or rotating Charging Machines to suit different furnaces or existing shop layouts, the advantages of scrap Charging Machines may be listed as:

• Efficient charging of large quantities of scrap.
• Reduced wear and damage to the furnace door.
• Increased production rate and efficiencies.
• Increased safety.
• Custom designed to suit the furnace and type of charge material.
• Reduced fugitive emissions when charging.

In addition to Scrap Chargers, we also produce Billet Chargers, coil Chargers and others.

ALUMINUM MELTING HOLDING FURNACES
Reverberate type - Tilting or Static

Melting and Holding furnaces can be reverb, split chamber, sidewell or dry hearth with direct fired, open hearth designed furnaces being the most often used for remit of non-ferrous metals or alloying and holding molten metal. Furnaces are custom built for arduous foundry conditions to be fired with furnace oil, diesel, Gas or LPG using cold Air, Hot Air from Recuperate, Regenerative Combustion Systems or oxy -Fuel Systems. Applications of the reverberate type of furnaces are melting of all forms of solids, holding of molten metal for temperature adjustment, alloy adjustment or metal treatment, and delivery of molten metal for casting. Depending on the Aluminum Alloy being produced refractory linings can be all monolithic, brick linings or a combination of both.

Rotary type Tilting of Fixed Axis

Scrap processing is and area of great promise in the current scenario. The versatility rotary melting has always been a strong case for the use of this type of furnace technology. The concept has been greatly enhance tilting technology. Being a world leader in the supply of tilting melting/holding furnaces, mechatherm international Ltd. Have within their normal range a selection of standard sized tilting rotary furnaces which can be produced in India for the processing of dross and scrap (with or without salt flux) in addition to any type of custom built units for client specific applications and production sizes.

VERTICAL DIRECT CHILLCASTING MACHINES
From Mechatherm's wide range of continuous and batch type Heat Treatment Furnaces we can offer contemporary technology at Indian prices for heat treatment systems for coil, foil, rod, wire, billet, slab and ingot processing. These system are used for annealing, homogenizing, preheat and reheat to roll. Current features include exacting temperature uniformly, high-powered re-circulation fans for rapid heating and invertors control for full reversing and uniform heating. Solution Heat Treatment Plants are engineered to process aluminum castings, forgings, extrusions and plate, These can be designed for Low Energy Consumption and accurate Zonal Control Even to Military and Aero-Space specifications. For greater temperature accuracy we use high performance plug type fans with inverter speed control. Complex handling gear is employed for quenching and movement of load basket and quenching tanks depending on the system configuration. Needless to add all equipment offered come with PLC and full SCADA system.

• Billet Homogenizing and Cooling Furnaces
• Slab heating Furnaces
• Solution Heat Treatment Plants
• Soaking Pits
• Coil Annealing Furnaces
• Foil Annealing Furnaces
• Ageing Ovens
• Die Ovens

ANCILLARY EQUIPMENT
For larger projects we can provide turnkey solutions with a centralized control system typically including Furnaces, Casting Machines and Moulds and Degassing and Filtering Units.